Reduced Packaging Material Costs
One of the most apparent cost - saving elements of BIB packaging for tomato and apple juice is the material itself. Compared to traditional glass bottles or plastic containers, BIB packaging uses far less material. The flexible inner bag and the outer cardboard box are much lighter in weight. For instance, a glass bottle for tomato or apple juice requires a substantial amount of raw materials like sand, soda ash, and limestone to produce. In contrast, the inner bag of BIB packaging is made of a thin - layer of plastic - based materials, and the cardboard box is relatively lightweight. This reduction in material usage directly translates into lower material procurement costs for juice producers.
Lower Transportation Costs
The weight and volume of the packaging play a significant role in transportation expenses. BIB - packaged tomato and apple juice is much lighter than bottled juice. Since transportation costs are often calculated based on weight and volume, this lighter packaging means lower freight charges. Additionally, BIB packages are more stackable. They can be arranged in a more space - efficient manner in trucks, shipping containers, or storage facilities. This higher stackability allows for more units to be transported or stored in the same amount of space, further reducing the cost per unit of transportation.
Extended Shelf Life, Less Waste
BIB packaging is designed with advanced barrier properties. These properties help to keep the tomato and apple juice fresh for a longer period. The inner bag is often made with materials that prevent oxygen and moisture from entering, which are two major factors that cause juice spoilage. With an extended shelf life, juice producers can reduce the amount of product that goes to waste due to spoilage. This not only saves the cost of the wasted product but also the cost associated with disposing of the spoiled juice. In the long run, the reduced waste contributes significantly to the overall cost - efficiency of using BIB packaging for tomato and apple juice.
Cost - Effective for Large - Scale Production
For large - scale tomato and apple juice producers, BIB packaging offers economies of scale. The production process of BIB packaging is highly automated, which means that as the production volume increases, the cost per unit of packaging decreases. Moreover, the simplicity of filling BIB packages allows for faster production lines. This increased production speed and efficiency further drive down the overall cost of production.